1.6 TDI VDO Injector failure root cause analysis

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nathanjones916
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Posts: 20
Joined: Thu Mar 05, 2020 6:02 am

Re: 1.6 TDI VDO Injector failure root cause analysis

Post by nathanjones916 »

Ye thats great, that was what I was hoping to hear. Think will just have to go for it and hope for the best, at least with buying new get 2 years guarantee with them.

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BenT
100BHP+
Posts: 183
Joined: Fri Nov 19, 2021 9:26 pm
Engine size/power: 1.6 CR TDI (102bhp)

Re: 1.6 TDI VDO Injector failure root cause analysis

Post by BenT »

Another day another dud injector for me... This time going down an incline at 50 mph with only slight accelerator pressure. It lost power and stuttered for a few seconds before the glow plug light started flashing. It's the #2 injector, which I replaced with an 03L130277S 2 years (17,000 miles) ago. The injector was second hand, but only 2 years old from the date stamp at the time I bought it so I assume it's managed less than 40 k miles overall. Pants.

Anyway, when I have time I'll hack it apart to try to see what the difference is between this and the B variant. This might give a clue as to the failure cause. Not that it really matters... As a final hack, I'm going to try unscrewing the piezo actuator in-situ and replacing just that, without removing the whole injector, Just to see if it's possible. This would make it a far easier road-side fix.

Meanwhile, my #1 injector's on 165,000 miles now and still going strong. How is this possible?
Simon46
Twin Turbo poster
Posts: 325
Joined: Tue Jul 12, 2016 8:38 pm
Engine size/power: 1.6 CR TDI (102bhp)
Location: Cheadle Cheshire

Re: 1.6 TDI VDO Injector failure root cause analysis

Post by Simon46 »

Done all 4 with brand new S type no problems for years now
2011 1.6 102ps ex BG
1. remapped to 140 egr delete hyperchips then
2. Remapped to 150 egr delete celtic tuning with EA189 update yuk
3. EA189 Reversal and remapped to 140 egr delete cause its now BROKEN after EA189 YAY
225/40/18 ps3 Santiago wheels
Roof rails sidebars colourcoded mirrors Bumpers roofspoiler
Android dab head unit with passive underseat sub
Van-x glovebox and cruise control and rear barn door interior handle fitted
Vanmandan
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Posts: 37
Joined: Tue Oct 11, 2022 11:41 pm
Engine size/power: 1.6 CR TDI (102bhp)
Location: Wolverhampton

Re: 1.6 TDI VDO Injector failure root cause analysis

Post by Vanmandan »

Friday injector 3 went on me, AA recovered and replaced for £802 using genuine parts. From what the mechanic said the AA parts and garage cover will cover up to £500 of the repair. This seems to be the be option for the issue
2015 VW Caddy Maxi 1.6TDI 102BHP
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Doc
Not God, just a bellend
Posts: 18495
Joined: Thu Jan 01, 1970 1:00 am
Engine size/power: 2.0TSI EA888 Gen3
Location: Monaghan, Ireland & Derbyshire, UK

Re: 1.6 TDI VDO Injector failure root cause analysis

Post by Doc »

Was it electrical or mechanical failure?
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